{"id":3964,"date":"2022-06-29T09:46:46","date_gmt":"2022-06-29T09:46:46","guid":{"rendered":"https:\/\/polatkalip.com.tr\/?p=3964"},"modified":"2022-06-29T09:46:48","modified_gmt":"2022-06-29T09:46:48","slug":"enjeksiyon-kaliplama-islem","status":"publish","type":"post","link":"https:\/\/polatkalip.com.tr\/en\/enjeksiyon-kaliplama-islem\/","title":{"rendered":"Injection Molding processes"},"content":{"rendered":"

Enjeksiyon kal\u0131plama i\u00e7in i\u015flem d\u00f6ng\u00fcs\u00fc \u00e7ok k\u0131sad\u0131r, tipik olarak 2 saniye ile 2 dakika aras\u0131ndad\u0131r ve a\u015fa\u011f\u0131daki d\u00f6rt ad\u0131mdan olu\u015fur:<\/p>\n\n\n\n

Kapatma <\/strong>– Malzemeyi kal\u0131ba enjekte etmeden \u00f6nce, iki kal\u0131p yar\u0131s\u0131 ilk \u00f6nce s\u0131k\u0131\u015ft\u0131rma \u00fcnitesi taraf\u0131ndan g\u00fcvenli bir \u015fekilde kapat\u0131lmal\u0131d\u0131r. Her kal\u0131p yar\u0131s\u0131 enjeksiyon kal\u0131plama makinesine tak\u0131l\u0131r ve bir yar\u0131s\u0131 hareket ettirilebilir. Hidrolik olarak \u00e7al\u0131\u015ft\u0131r\u0131lan kenetleme \u00fcnitesi, kal\u0131p yar\u0131mlar\u0131n\u0131 birbirine bast\u0131r\u0131r ve malzeme enjekte edilirken kal\u0131b\u0131 g\u00fcvenli bir \u015fekilde kapatmak i\u00e7in yeterli kuvveti uygular. Kal\u0131b\u0131n kapanmas\u0131 ve kilitlenmesi i\u00e7in gereken s\u00fcre makineye ba\u011fl\u0131d\u0131r – daha b\u00fcy\u00fck makineler (daha b\u00fcy\u00fck s\u0131k\u0131\u015ft\u0131rma kuvvetlerine sahip olanlar) daha fazla zaman gerektirir. Bu s\u00fcre, makinenin kuru \u00e7evrim s\u00fcresinden tahmin edilebilir.<\/p>\n\n\n\n


Enjeksiyon <\/strong>– Genellikle gran\u00fcl formundaki ham plastik malzeme, enjeksiyon kal\u0131plama makinesine beslenir ve enjeksiyon \u00fcnitesinden kal\u0131ba iletilir. Bu i\u015flem s\u0131ras\u0131nda malzeme \u0131s\u0131 ve bas\u0131n\u00e7la eritilir. Erimi\u015f plastik daha sonra kal\u0131ba \u00e7ok h\u0131zl\u0131 bir \u015fekilde enjekte edilir, bas\u0131n\u00e7 birikmesi ve malzemeyi yerinde tutar. Enjekte edilen malzeme miktar\u0131na at\u0131\u015f denir. Erimi\u015f plasti\u011fin kal\u0131ba karma\u015f\u0131k ve de\u011fi\u015fen ak\u0131\u015f\u0131 nedeniyle enjeksiyon s\u00fcresinin do\u011fru bir \u015fekilde hesaplanmas\u0131 zordur. Ancak enjeksiyon s\u00fcresi, at\u0131\u015f hacmine, enjeksiyon bas\u0131nc\u0131na ve enjeksiyon h\u0131z\u0131na ba\u011fl\u0131 olarak tahmin edilebilir.<\/p>\n\n\n\n


So\u011futma <\/strong>– Kal\u0131b\u0131n i\u00e7indeki erimi\u015f plastik, kal\u0131b\u0131n i\u00e7 y\u00fczeyleriyle temas eder etmez so\u011fumaya ba\u015flar. Plastik so\u011fuduk\u00e7a kat\u0131la\u015farak istenilen par\u00e7an\u0131n \u015feklini al\u0131r. Ancak, so\u011futma s\u0131ras\u0131nda par\u00e7ada bir miktar b\u00fcz\u00fclme meydana gelebilir. Enjeksiyon a\u015famas\u0131 s\u0131ras\u0131nda malzemenin s\u0131k\u0131\u015ft\u0131r\u0131lmas\u0131, ilave malzemenin kal\u0131ba akmas\u0131na ve g\u00f6r\u00fcn\u00fcr b\u00fcz\u00fclmeyi azaltmas\u0131na izin verir. Gerekli so\u011fuma s\u00fcresi ge\u00e7ene kadar kal\u0131p a\u00e7\u0131lamaz. So\u011futma s\u00fcresi, plasti\u011fin \u00e7e\u015fitli termodinamik \u00f6zelliklerine ve par\u00e7an\u0131n maksimum duvar kal\u0131nl\u0131\u011f\u0131na g\u00f6re tahmin edilebilir.<\/p>\n\n\n\n


\u00c7\u0131karma <\/strong>– Yeterli s\u00fcre ge\u00e7tikten sonra, so\u011futulan par\u00e7a, kal\u0131b\u0131n arka yar\u0131s\u0131na tak\u0131lan ejekt\u00f6r sistemi vas\u0131tas\u0131yla kal\u0131ptan \u00e7\u0131kar\u0131labilir. Kal\u0131p a\u00e7\u0131ld\u0131\u011f\u0131nda par\u00e7a bir mekanizma ile kal\u0131ptan d\u0131\u015far\u0131 itilir. Par\u00e7a k\u00fc\u00e7\u00fcl\u00fcr ve so\u011fuduk\u00e7a kal\u0131ba yap\u0131\u015ft\u0131\u011f\u0131 i\u00e7in par\u00e7ay\u0131 \u00e7\u0131karmak i\u00e7in kuvvet uygulanmal\u0131d\u0131r. Par\u00e7an\u0131n \u00e7\u0131kar\u0131lmas\u0131n\u0131 kolayla\u015ft\u0131rmak i\u00e7in, malzeme enjekte edilmeden \u00f6nce kal\u0131p bo\u015flu\u011funun y\u00fczeylerine bir kal\u0131p ay\u0131r\u0131c\u0131 madde p\u00fcsk\u00fcrt\u00fclebilir. Kal\u0131b\u0131n a\u00e7\u0131lmas\u0131 ve par\u00e7an\u0131n \u00e7\u0131kar\u0131lmas\u0131 i\u00e7in gereken s\u00fcre, makinenin kuru \u00e7evrim s\u00fcresine ba\u011fl\u0131 olarak tahmin edilebilir ve par\u00e7an\u0131n kal\u0131ptan d\u00fc\u015fmesi i\u00e7in gereken s\u00fcreyi i\u00e7ermelidir. Par\u00e7a \u00e7\u0131kar\u0131ld\u0131ktan sonra, bir sonraki enjeksiyonun enjekte edilmesi i\u00e7in kal\u0131p kapat\u0131labilir.
Enjeksiyon kal\u0131plama d\u00f6ng\u00fcs\u00fcnden sonra, genellikle baz\u0131 son i\u015flemler gereklidir. So\u011futma s\u0131ras\u0131nda kal\u0131b\u0131n kanallar\u0131ndaki malzeme kat\u0131la\u015f\u0131r ve par\u00e7aya yap\u0131\u015f\u0131r. Bu fazla malzeme, genellikle kesici aletler kullan\u0131larak, olu\u015fan \u00e7apakla birlikte par\u00e7adan kesilmelidir. Termoplastikler gibi baz\u0131 malzeme t\u00fcrleri i\u00e7in, bu kesim taraf\u0131ndan \u00fcretilen at\u0131k malzeme, at\u0131k malzemeyi gran\u00fcller halinde \u00f6\u011f\u00fcten yeniden \u00f6\u011f\u00fct\u00fcc\u00fc veya gran\u00fclat\u00f6r olarak da adland\u0131r\u0131lan bir plastik de\u011firmene yerle\u015ftirilerek geri d\u00f6n\u00fc\u015ft\u00fcr\u00fclebilir. Malzeme \u00f6zelliklerinin bir miktar bozulmas\u0131 nedeniyle, yeniden \u00f6\u011f\u00fctme i\u015flemi, enjeksiyon kal\u0131plama i\u015fleminde yeniden kullan\u0131lmak \u00fczere do\u011fru yeniden \u00f6\u011f\u00fctme oran\u0131nda hammadde ile kar\u0131\u015ft\u0131r\u0131lmal\u0131d\u0131r.<\/p>\n\n\n\n

\n
\"Plastik
Blow Mold Manufacture<\/figcaption><\/figure>\n\n\n\n
\"Plastik
Enjeksiyon-\u015ei\u015firme Preform Kal\u0131b\u0131<\/figcaption><\/figure>\n\n\n\n
\"Plastik
Blow Mold Manufacture<\/figcaption><\/figure>\n\n\n\n
\"Plastik
Enjeksiyon-\u015ei\u015firme Kal\u0131b\u0131<\/figcaption><\/figure>\n\n\n\n
\"plastik
Blow Mold Manufacture<\/figcaption><\/figure>\n\n\n\n
\"Plastik
Blow Mold Manufacture<\/figcaption><\/figure>\n\n\n\n
\"Plastik
Blow Mold Manufacture<\/figcaption><\/figure>\n\n\n\n
\"Plastik
Blow Mold Manufacture<\/figcaption><\/figure>\n\n\n\n
\"aplastik
plastik enjeksiyon<\/figcaption><\/figure>\n\n\n\n
\"plastik
Blow Molding<\/figcaption><\/figure>\n\n\n\n
\"plastik
plastik enjeksiyon<\/figcaption><\/figure>\n<\/figure>","protected":false},"excerpt":{"rendered":"

Enjeksiyon kal\u0131plama i\u00e7in i\u015flem d\u00f6ng\u00fcs\u00fc \u00e7ok k\u0131sad\u0131r, tipik olarak 2 saniye ile 2 dakika aras\u0131ndad\u0131r ve a\u015fa\u011f\u0131daki d\u00f6rt ad\u0131mdan olu\u015fur: Kapatma – Malzemeyi kal\u0131ba enjekte etmeden \u00f6nce, iki kal\u0131p yar\u0131s\u0131 ilk \u00f6nce s\u0131k\u0131\u015ft\u0131rma \u00fcnitesi taraf\u0131ndan g\u00fcvenli bir \u015fekilde kapat\u0131lmal\u0131d\u0131r. Her kal\u0131p yar\u0131s\u0131 enjeksiyon kal\u0131plama makinesine tak\u0131l\u0131r ve bir yar\u0131s\u0131 hareket ettirilebilir. Hidrolik olarak \u00e7al\u0131\u015ft\u0131r\u0131lan kenetleme […]<\/p>","protected":false},"author":1,"featured_media":2749,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":[],"categories":[1],"tags":[33,32,34,31,36,35],"yoast_head":"\nEnjeksiyon Kal\u0131plama i\u015flemleri - Polat Kal\u0131p<\/title>\n<meta name=\"description\" content=\"Enjeksiyon kal\u0131plama i\u00e7in i\u015flem d\u00f6ng\u00fcs\u00fc \u00e7ok k\u0131sad\u0131r, tipik olarak 2 saniye ile 2 dakika aras\u0131ndad\u0131r ve a\u015fa\u011f\u0131daki d\u00f6rt ad\u0131mdan olu\u015fur\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/polatkalip.com.tr\/en\/enjeksiyon-kaliplama-islem\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Enjeksiyon Kal\u0131plama i\u015flemleri - 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